DescriptionMaster Fabricator Dan”Tubby”Billig gives you his Elite XJ Gas Tank Skid Plate. • CNC cut and formed from 1/8″ Steel and reinforced with our trademark “Rock Ribs”. Available for local pickup at the shop. Contact sales for cash pickup price.
Gas Tank Skid Plate01-05-2019, 02:59 PM Seasoned Member Thread Starter
Join Date: Jul 2018 Posts: 419 Model: Cherokee (XJ) Gas Tank Skid Plate Perusing the parts catalog I see that "all" 4.0 Cherokee XJs come with a gas tank skid plate to protect the plastic tank. Did all XJs come factory equipped with the plate or is it an option? If so, evidently the 98 I bought 2nd hand with a trailer hitch had its skid plate appropriated by the folks who installed the hitch for the previous owner. I asked him if he had it laying around and he looked at me like I had 6 eyes. "Skid plate? What skid plate?" Thanks
01-05-2019, 04:09 PM CF Veteran
Join Date: Mar 2016 Posts: 2,456 Year: 96 Model: Cherokee (XJ) Engine: 4.0 as far as I can remember, the factory skid plate and tow hitch have some mutual bolts. If an aftermarket hitch was fitted, it may have needed the skid plate removed You should be able to get what you need from a wrecker/private sale, but the bolts get very rusty, not immense fun to get them down
01-05-2019, 06:16 PM Seasoned Member Thread Starter
Join Date: Jul 2018 Posts: 419 Model: Cherokee (XJ) Agree. The hitch and plate share attachment fasteners and they're long enough to retain both the hitch and the plate. I removed the hitch because it will never be used. The fasteners are pretty clean (reusable). Guess I'll find a wrecking yard and see what's available.
01-05-2019, 06:18 PM CF Veteran
Join Date: Dec 2015 Location: Syracuse, NY Posts: 2,139 Year: 1996 Model: Cherokee (XJ) Engine: 4.0L 96 and older did not have plastic fuel tanks. Even the aftermarket replacements are metal. The factory "skid plate" option mine has is actually just a thick plastic fuel tank cover that is only held on by a few clips against the fuel tank seam and the fuel tank straps. They may have had a metal skid plate as well, I don't know. Last edited by jordan96xj; 01-05-2019 at 06:26 PM.
01-05-2019, 06:47 PM Seasoned Member Thread Starter
Join Date: Jul 2018 Posts: 419 Model: Cherokee (XJ) My 98 tank is an assembly of a top/bottom black blow-molded plastic heat-bonded together at a seam that joins the top & bottom halves. It's retained with two cushioned straps and strap tensioning hangers. I had it off completely when I first got the truck this past August to replace the failed pump cartridge and clean it out.
01-05-2019, 09:12 PM CF Veteran
Join Date: Mar 2016 Posts: 2,456 Year: 96 Model: Cherokee (XJ) Engine: 4.0 all 3 of my '96 have a sturdy metal skid plate over the fuel tank. Jordans is what mine look like if I take down the skid plate only one has the optional? front skid plate, they all have a TX case skid
01-06-2019, 11:29 AM Seasoned Member Thread Starter
Join Date: Jul 2018 Posts: 419 Model: Cherokee (XJ) I just looked at the configuration of my 96. It has the steel tank with the plastic cover retained by the straps.
01-06-2019, 12:06 PM CF Veteran
Join Date: May 2011 Location: DE Posts: 6,091 Year: 1988 Model: Cherokee Engine: I6 4.0 I took my stock '88 skid plate and plated it with 1/8" to make it stronger.
01-06-2019, 01:35 PM Seasoned Member Thread Starter
Join Date: Jul 2018 Posts: 419 Model: Cherokee (XJ) I see skid plates on the web - all newly fabricated brand-name products ranging from $250.00 to $350.00 - but I can have a local fabricator make a customer plate for a couple hundred less if I supply the material. I can assemble it myself, for that matter, where I work. I just thought the wrecking yard dogs would have found their way onto the web for a doable price. @unidentifiedbomb - I see you spot welded the added armor plate to the bottom of the original skid plate. Good idea.
01-06-2019, 09:07 PM Old fart with a wrench
Join Date: Nov 2010 Location: Manlius, east of Syracuse, NY Posts: 14,398 Year: 2000 XJ Sport & WJ Laredo Model: Grand Cherokee (WJ) Engine: 4.0L Most of the factory tank covers are just that, covers. They are thin and rust very easily. If you do any serious off-roading, you need a "Bash" plate, like 1/8" thick. Also there needs to be a space between the plate and the tank straps so the mud or dirt can be flushed out so it doesn't rust the straps. unidentifiedbomb, I like the 2 drain holes in that cover. Very good idea.
01-08-2019, 12:04 PM CF Veteran
Join Date: May 2011 Location: DE Posts: 6,091 Year: 1988 Model: Cherokee Engine: I6 4.0 Quote: Originally Posted by Idunno I see skid plates on the web - all newly fabricated brand-name products ranging from $250.00 to $350.00 - but I can have a local fabricator make a customer plate for a couple hundred less if I supply the material. I can assemble it myself, for that matter, where I work. I just thought the wrecking yard dogs would have found their way onto the web for a doable price. @unidentifiedbomb - I see you spot welded the added armor plate to the bottom of the original skid plate. Good idea. It's actually fully welded on each side and spot welded along the front and back. When I put the rear shock towers in I pulled the gas tank and skid so while it was out I went to town plating the skid. Quote: Originally Posted by dave1123 Most of the factory tank covers are just that, covers. They are thin and rust very easily. If you do any serious off-roading, you need a "Bash" plate, like 1/8" thick. Also there needs to be a space between the plate and the tank straps so the mud or dirt can be flushed out so it doesn't rust the straps. unidentifiedbomb, I like the 2 drain holes in that cover. Very good idea. Thanks, there's actually 5 other smaller holes along the front of the skid at the corners just like the factory skid has. It for sure weights almost twice as much as it did prior to plating it. I beat it really good at RC last outing and I did dent one edge, I don't have an updated picture but I'm covering the whole skid in stickers to add HP while dragging it on rocks.
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