Rinnai tankless water heater heat exchanger replacement

Heat Exchanger

These instructions are for replacing the lower (primary) heat exchanger or the upper (secondary) heat exchanger.

1. Turn off gas supply.

2. Turn off water supply. Drain all water from the

appliance.

3. Turn off 120V power supply.

4. Remove four screws securing the front panel.

Remove front panel.

Remove gas manifold

5. Disconnect high tension cord from electrode.

6. Disconnect flame rod wires. (yellow and red)

7. Remove the three machine screws where manifold

meets gas valve. Then remove six screws from

manifold.

8. Disconnect ignitor module harness, mounted on

manifold. (gray/gray)

9. Disconnect the two solenoid wire harnesses at

bottom of manifold. Remove manifold plate.

Flame Rod

Connectors

(Step 6)

Manifold

(Step 7)

Ignitor

(Step 5, 8)

Solenoid

connectors

(Step 9)

Drain pipe clip

(Step 17)

Water outlet

(Step 15)

Condensing Water Heater Service Manual

10. Remove eight screws for the combustion chamber

sight glass plate. Remove plate.

11. Remove two screws attaching the burner to the heat

exchanger. Pull out the burner.

Remove fan

12. Disconnect fan harness.

13. Remove two screws from fan assembly.

14. Remove fan.

Disconnect water lines

15. Remove one screw from hot water line bracket.

Remove bracket by rotating and moving it up toward

the bend in the tube where the diameter is smaller.

16. Remove two screws and two brackets at by-pass

valve assembly.

17. Remove clips from drain connecting pipe. Remove

drain connecting pipe.

31

RC80HPe

Combustion

chamber

sight glass

plate

(Step 10)

Fan

(Steps 12-14)

Machine

screws

(Step 7)

By-pass

valve

(Step 16)

100000354

Heat Exchanger Kit for R94LSi Heat Exchanger, 2532FFU and R85 Tankless Water Heaters

Part #R104000030K  |  Item #7605374  |  Manufacturer Part #104000030-K

$363.59 EACH

Brand Model Compatibility:

R94LSiN Tankless Water Heaters

Packaging Info:

  • Quantity Per 
  • Each: 1
  • Inner pack: 1

How to get it:

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Product Details

    Documents

    Specifications

    Brand Model Compatibility: R94LSiN Tankless Water Heaters

    Product Type: Heat Exchanger Kit

    Lots of tankless myths are being spread by people unfamiliar with this technology. Luckily, Matt Risinger is here to strip away these misconceptions. Matt Risinger is a nationally recognized expert in building science and high-performance construction. The perfect person to debunk these myths and explain why going tankless means saving space, better efficiency, greater longevity, and most importantly, never running out of hot water.

    Myth #1

    Tankless doesn’t work with cold inlet temperatures.

    This is simply not true. With around 100,000 tankless water heaters sold per year in Canada, our water heaters handle cold groundwater easily. The Tankless Truth™ is our water heaters will deliver 5-gallons per minute with 40-degree groundwater, equal to running three showers simultaneously.

    Myth #2

    Tankless water heaters are both expensive and expensive to install.

    In the past few years, the price of tanks has gone up and up. In fact, today you can get a non-condensing tankless water heater for the same or less cost as a tank. And a good plumber who knows what they’re doing can often install these in the same amount of time as a standard tank. The Tankless Truth is that the cost of installing a tankless water heater can be the same or less than a tank.

    Myth #3

    Venting is too expensive on tankless water heaters.

    We offer affordable concentric venting, including 2″ by 4″ diameter for condensing & 3″ by 5″ diameter for non-condensing. Concentric vents are beneficial because they require just one penetration through a nearby roof or wall. Additionally our condensing tankless water heaters can use 2″ pvc for vent runs up to 65′ and in some cases can use room air for intake.The Tankless Truth is we’ve made venting affordable.

    Myth #4

    Tankless is more expensive to maintain than tanks.

    It doesn’t matter if you have a tank or tankless water heater, your water heater must be maintained. In fact, scale will build up to a foot or thicker inside a tank in just a decade. Tank and tankless manufactures both recommend regular flushing. This is a simple process that can be handled by the homeowner, or their trusted plumber. The Tankless Truth is that tankless water heaters are not more expensive to maintain than a tank.

    Myth #5

    Tankless water heaters are slow to respond quickly to high demand.

    The speed of hot water coming to your faucet isn’t determined by whether you have a tank or a tankless water heater. Instead it is determined by the distance between your water heater and your fixture. Thankfully, we have a solution for that. The Tankless Truth is we offer tankless water heaters with built-in circulation pumps that deliver hot water to your fixtures quickly and efficiently.

    Myth #6

    Stainless steel heat exchangers are better.

    Some manufacturers only use stainless steel heat exchangers in their tankless water heaters. At Rinnai, we use stainless steel in our condensing models due to the corrosive nature of condensation produced by extra high efficiency tankless water heaters. But, in our non- condensing models, we use copper heat exchangers because they are a much better conductor of heat. The Tankless Truth is that stainless steel is not always the best material to use for your tankless water heater’s heat exchanger.

    Myth #7

    Tankless means upgrading your gas line.

    When going from a tank to tankless, there is a myth that says you always need to upgrade the gas supply line. This isn’t always the case. Rinnai condensing tankless water heaters’ zero governor gas valve, switching venturi, and turbo fan work together to pull in the right mixture of gas and air to produce an energy efficient combustion. This allows the tankless water heater to self-compensate for any fluctuations in gas or air supply. The Tankless Truth is, in many cases, you don’t always need to upgrade your gas supply line when going tankless.

    Myth #8

    Tankless is a new tech that is unproven.

    Rinnai has been selling tankless water heaters in the US since the 1990s. But, for decades prior, they have been selling tankless in Japan and other parts of the world. Since being introduced to North America, tankless has seen double-digit growth. The Tankless Truth is that our tankless water heaters last up to two decades while many tanks are getting replaced in 8-12 years.

    Tankless is
    here to stay.

    How long does it take to replace a Rinnai heat exchanger?

    Rinnai will allow up to 2 hours for the heat exchanger replacement.

    Can a Rinnai tankless water heater be repaired?

    All parts in the Rinnai water heaters can be repaired or replaced. Expected life of Rinnai tankless water heaters is 20 years.

    What is the life expectancy of a Rinnai tankless water heater?

    The life expectancy (or useful lifespan) of a Rinnai tankless water heater is up to 20 years. Actual life is impacted by water quality, usage and proper maintenance. For comparison, a tankless water heater lasts about twice as long as a tank water heater, making them a better value in the long run.

    What type of heat exchanger is in tankless water heater?

    The water circulates through a copper heat exchanger and is warmed by gas or electrical heating. Since there is no finite tank of hot water that can be depleted, the heater provides a continuous supply.

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